Quality Management

PCB Board Total Production/Test Specialis

TRACEABILITY

From In-put to Out-put, we have a system that can trace back the record of all production information.

ERP SYSTEM
Point of production

Process record system management

FMEA system interlink record management

NO
Classification
Details
   1
Picture
Check high resolution images
   2
Work information
Check work standard sheet (from the customer) and organize important checkpoints in production
   3
BOM/ design Change document
Check the BOM and relevant changes to apply to the production
   4
Production manual
Check the solder & cleaning process and checkpoints for the corresponding job
   5
Production comment / failure details
Failure details
Review failure details and check operator’s comment
   6
Basic information
Key point for production
Check the basic information of product(PCB) and priority management details
   7
NCR
Validation progress after checking record like import/ process/ customer failure

Applicable system screen

Classification
Details
Picture
Check high resolution images
Work information
Check work standard sheet (from the customer) and organize important checkpoints in production
BOM/ design Change document
Check the BOM and relevant changes to apply to the production
Production manual
Check the solder & cleaning process and checkpoints for the corresponding job
Production comment / failure details
Failure details
Review failure details and check operator’s comment
Basic information
Key point for production
Check the basic information of product(PCB) and priority management details
NCR
Validation progress after checking record like import/ process/ customer failure

Applicable system screen

Electronic FMEA Standard

Picture

Production Photo

Work information

Check issue and major check point in precious production

BOM/ design Change document

Check the relevant production history

Production manual

Check the significant details of the model

Production review / Failure details

Check issue and check point in production

Basic information / Prior point

Check significant points

NCR

Review failure record and evaluation reliability

Electronic FMEA
Construction

FMEA Electronic

Analysis of potential failure patterns in functional testing and outgoing inspection

Analysis of potential failure patterns in functional testing and outgoing inspection

  • Record Discrepancy – Registration

1. Initial record ERP NCR ▶ ground division

▪ Apply ERP and NCR to SMT/IMT and process / apply technology

2. Check FMEA and save trouble details on the process

▪ Creating FMEA number based on ERP NCR

▪ Automatically created FMEA number and management number

  • FMEA – Finding
1. Possible linkage of FMEA type of failure with ERP NCR registration
▪Check the RPN of FMEA
2. Compared and verify with RPN that recorded previous ERP action
 
  • Discrepancy Record

1. Verify prevention measure in ERP NCR

2. Save information after revaluation for risk priority

※ Standard of revaluation = reference of FMEA management guideline(BK-WI-501)

Compliance with Risk ranking charts and recommended corrective action 

3. The PRN at the time of action registration can be checked. Check RPN in change point in case of over the BK RPN normal value

  • FMEA current status interlink
1. Accumulate failure record in FMEA status
2. Check RPN in change point
※ In case of over the BK RPN normal value, it can be recommended to correct action
NO
Classification
Applicable system screen
Details
   1
Record Discrepancy
Registration
1. Initial record ERP NCR ▶ ground division
    ▪ Apply ERP and NCR to SMT/IMT and process / apply technology
2. Check FMEA and save trouble details on the process
    ▪ Creating FMEA number based on ERP NCR
    ▪ Automatically created FMEA number and management number
   2
FMEA
Finding
1. Possible linkage of FMEA type of failure with ERP NCR registration
    check the RPN of FMEA
2. Compared and verify with RPN that recorded previous ERP action
   3
Discrepancy
Record
1. Verify prevention measure in ERP NCR
2. Save information after revaluation for risk priority
    ※ Standard of revaluation = reference of FMEA management guideline(BK-WI-501)
    Compliance with Risk ranking charts and recommended corrective action v 3. the PRN at the time of action registration can be checked. Check RPN in change point
    In case of over the BK RPN normal value
   4
FMEA current status
interlink
1. Accumulate failure record in FMEA status
2. Check RPN in change point
    ※ In case of over the BK RPN normal value, it can be recommended to correct action
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